{"id":4418,"date":"2025-01-14T05:32:24","date_gmt":"2025-01-14T04:32:24","guid":{"rendered":"https:\/\/staging.esb-group.com\/surfaces-and-coatings-according-to-vda\/"},"modified":"2025-04-09T07:55:21","modified_gmt":"2025-04-09T06:55:21","slug":"surfaces-and-coatings-according-to-vda","status":"publish","type":"page","link":"https:\/\/www.esb-group.com\/en\/products-vda-239-100\/surfaces-and-coatings-according-to-vda\/","title":{"rendered":"Surfaces and coatings according to VDA"},"content":{"rendered":"\n
\n
Characteristic overlay factor<\/th>Print run weight per page in g\/m\u00b2<\/th>EN equivalent(informative)<\/th>Typicalvalue in \u00b5m<\/th>Density in g\/cm<\/th><\/tr><\/thead>
GI40\/40<\/td>40-60<\/td>Z100<\/td>5,6-8,5<\/td>7,1<\/td><\/tr>
GI50\/50<\/td>50-70<\/td><\/td>7,0-9,9<\/td>7,1<\/td><\/tr>
GI60\/60<\/td>60-90<\/td>Z140<\/td>8,5-12,7<\/td>7,1<\/td><\/tr>
GI70\/70<\/td>70-100<\/td><\/td>9,9-14,1<\/td>7,1<\/td><\/tr>
GI85\/85<\/td>85-115<\/td><\/td>12,0-16,2<\/td>7,1<\/td><\/tr>
GI115\/115<\/td>115-155<\/td>Z275<\/td>16,2-21,8<\/td>7,1<\/td><\/tr><\/tbody><\/table>
Zinc coatings<\/figcaption><\/figure>\n\n\n\n
Characteristic overlay factor<\/th>Print run weight per page in g\/m\u00b2<\/th>EN equivalent(informative)<\/th>Typicalvalue in \u00b5m<\/th>Density in g\/cm<\/th><\/tr><\/thead>
EG12\/12<\/td>12-32<\/td>ZE25\/25<\/td>1,7-4,5<\/td>7,1<\/td><\/tr>
EG18\/18<\/td>18-38<\/td><\/td>2,5-5,4<\/td>7,1<\/td><\/tr>
EC29\/29<\/td>29-49<\/td>ZE50\/50<\/td>4,1-6,9<\/td>7,1<\/td><\/tr>
EG47\/47<\/td>47-61<\/td>ZE75\/75<\/td>6,6-8,6<\/td>7,1<\/td><\/tr>
EG50\/50<\/td>50-70<\/td><\/td>7,0-9,9<\/td>7,1<\/td><\/tr>
EG53\/53<\/td>53-73<\/td><\/td>7,5-10,3<\/td>7,1<\/td><\/tr>
EG60\/60<\/td>60-80<\/td><\/td>8,5-11,3<\/td>7,1<\/td><\/tr>
EG65\/65<\/td>65-85<\/td>ZE100\/100<\/td>9,2-12,0<\/td>7,1<\/td><\/tr>
EG70\/70<\/td>70-90<\/td><\/td>9-9-12,7<\/td>7,1<\/td><\/tr><\/tbody><\/table>
Electrolytic zinc coatings<\/figcaption><\/figure>\n\n\n\n
Characteristic overlay factor<\/th>Print run weight per page in g\/m\u00b2<\/th>EN equivalent(informative)<\/th>Typicalvalue in \u00b5m<\/th>Density in g\/cm<\/th><\/tr><\/thead>
GA40\/40<\/td>40-60<\/td>ZF100<\/td>5,6-8,5<\/td>7,1<\/td><\/tr>
GA50\/50<\/td>50-80<\/td>ZF120<\/td>7,0-11,3<\/td>7,1<\/td><\/tr><\/tbody><\/table>
Zinc-iron alloy coatings<\/figcaption><\/figure>\n\n\n\n
Characteristic overlay factor<\/th>Print run weight per page in g\/m\u00b2<\/th>EN equivalent(informative)<\/th>Typicalvalue in \u00b5m<\/th>Density in g\/cm<\/th><\/tr><\/thead>
AS30\/30<\/td>30-65<\/td>AS80<\/td>10-20<\/td>3,0<\/td><\/tr>
AS45\/45<\/td>45-85<\/td>AS120<\/td>15-28<\/td>3,0<\/td><\/tr><\/tbody><\/table>
Aluminum-silicon coatings<\/figcaption><\/figure>\n\n\n\n
Characteristic overlay factor<\/th>Print run weight per page in g\/m\u00b2<\/th>EN equivalent(informative)<\/th>Typicalvalue in \u00b5m<\/th>Density in g\/cm<\/th><\/tr><\/thead>
ZM30\/30<\/td>30-55<\/td>ZM70<\/td>4,4-8,6<\/td>6,4-6,8<\/td><\/tr>
ZM40\/40<\/td>40-65<\/td>ZM90<\/td>5,9-10,2<\/td>6,4-6,8<\/td><\/tr>
ZM50\/50<\/td>50-80<\/td>ZM120<\/td>7,4-12,5<\/td>6,4-6,8<\/td><\/tr><\/tbody><\/table>
Zinc-magnesium coatings<\/figcaption><\/figure>\n\n\n\n
<\/div><\/div>\n\n\n\n

Surfaces and coatings according to VDA 239-100<\/h2><\/div>\n\n\n\n

High-strength IF steels<\/h2><\/div>\n\n\n\n

In addition to the basic steel grades, the surfaces are also standardized in the recommendation of the German Association of the Automotive Industry (VDA).VDA 239-100 includes the following coatings.<\/p>\n\n\n\n

\n
<\/path><\/svg><\/span>Electrolytic galvanizing (EG)<\/span><\/div>\n\n\n\n
<\/path><\/svg><\/span>Hot-dip coating with zinc coating (hot-dip galvanizing, GI)<\/span><\/div>\n\n\n\n
<\/path><\/svg><\/span>Hot-dip coating with zinc-iron alloy coating (Galvannealed, GA)<\/span><\/div>\n\n\n\n
<\/path><\/svg><\/span>Hot-dip coating with aluminum-silicon coating (AS)<\/span><\/div>\n\n\n\n
<\/path><\/svg><\/span>Hot-dip coating with zinc-magnesium coating (ZM)<\/span><\/div>\n<\/div><\/div>\n\n\n\n

Coating and surface types in accordance with VDA 239-100<\/strong>The coating is specified by the type of coating and the coating weight in g\/m\u00b2 for each side. Uncoated flat products are specified by specifying “UC” (Uncoated) instead of a coating type and coating weight. The usual surface type is indicated by a “U” for cold rolled, non-uncoated parts. Outer skin parts are specified by an “E”. For unaddressed hot-rolled products with no special surface finish requirements, the “U” surface type can be omitted. Electrolytic galvanizing (EG)<\/strong>Electrolytically applied zinc coating with a zinc content of at least 99.9% by mass, which is applied galvanically as a coil coating to a suitably prepared steel surface.Hot-dip coating with zinc coating (hot-dip galvanizing, GI)<\/strong>Application of a zinc coating by immersing appropriately prepared strip in a molten bath with a zinc content of at least 99% by mass.Hot-dip coating with zinc-iron alloy coating (galvannealed, GA)<\/strong>This zinc-iron alloy coating is created by immersing appropriately prepared strip in a molten bath with a zinc content of at least99% by mass and subsequent heat treatment. During this process, iron diffuses into the zinc layer. The resulting coating has a uniformmatt gray appearance and an iron content of usually 8 to 13% by mass. Hot-dip coating with aluminum-silicon coating (AS)<\/strong>Application of an aluminum-silicon coating by immersing appropriately prepared strip in a molten bath consisting of aluminum and 8 to 11mass % silicon.Hot-dip coating with zinc-magnesium coating (ZM)<\/strong>Application of a zinc-magnesium coating by immersing appropriately prepared strip in a molten zinc bath containing magnesium andaluminum. The element contents in the coating, including the Fe2Al5 inhibition layer, are 1.0 – 2.0 mass % magnesium and 1.0 – 3.0 mass % aluminum. Examples:<\/strong><\/p>\n\n\n\n

\n
<\/path><\/svg><\/span>…+EG29\/29-E = electrolytically galvanized for outer skin<\/span><\/div>\n\n\n\n
<\/path><\/svg><\/span>…+GI40\/40-U = hot-dip galvanized (hot-dip galvanized) for internal parts<\/span><\/div>\n\n\n\n
<\/path><\/svg><\/span>…+AS45\/45-U = hot-dip coated with aluminium-silicon coating (hot-dip aluminized) for internal parts<\/span><\/div>\n\n\n\n
<\/path><\/svg><\/span>…+ZM40\/40-U = hot-dip coated with zinc-magnesium coating for internal parts<\/span><\/div>\n<\/div><\/div>\n\n\n\n

Surface for non-outer skin parts – “U”, Unexposed<\/strong>Slight surface defects are permissible as long as they do not impair the workability and adhesion for subsequent coatings.Surface for outer skin parts – “E”, Exposed<\/strong>The tested side of surface type “E” must enable a uniform quality paint finish. It must not have any defects or imperfections, such as micro-shells or zinc bubbles, which lead to paint defects in the subsequent process (during painting). The other side must at least correspond to surface type “U”. By agreement, both sides can also be supplied in surface type “E”. Initial details can be found in the tables above. Furthermore, you can download the complete excerpt from VDA 239-100 in our Quality Guide (QG) with the corresponding values via the previous link<\/a>. <\/p>\n\n\n\n

<\/div><\/div>\n\n\n\n
\n
<\/path><\/svg><\/div>

Quality Guide Download: Surfaces and coatings according to VDA 239-100<\/h3><\/div>

Behind this download you will find our ESB Quality Guide (data sheet) on surfaces and coatings according to VDA 239-100.<\/p>

QG DOWNLOAD<\/span><\/a><\/div><\/div><\/div>\n<\/div>\n\n\n\n
<\/div><\/div>\n<\/div><\/div>\n
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Ihr Ansprechpartner<\/h6>\n

Alex Bachmann<\/h4>

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Sie m\u00f6chten unsere Produkte anfragen?
Dann nutzen Sie gerne unser Kontaktformular.<\/p>zum Anfrageformular<\/a><\/div><\/div><\/div>","protected":false},"excerpt":{"rendered":"

Characteristic overlay factor Print run weight per page in g\/m\u00b2 EN equivalent(informative) Typicalvalue in \u00b5m Density in g\/cm GI40\/40 40-60 Z100 5,6-8,5 7,1 GI50\/50 50-70 7,0-9,9 7,1 GI60\/60 60-90 Z140 8,5-12,7 7,1 GI70\/70 70-100 9,9-14,1 7,1 GI85\/85 85-115 12,0-16,2 7,1 GI115\/115 115-155 Z275 16,2-21,8 7,1 Zinc coatings Characteristic overlay factor Print run weight per page […]<\/p>\n","protected":false},"author":2,"featured_media":5599,"parent":4447,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_uag_custom_page_level_css":"","site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-4418","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nSurfaces and coatings according to VDA - European Steel Business Group<\/title>\n<meta name=\"description\" content=\"You are looking for Surfaces and coatings according to VDA? 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