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QualityStandardMaterial No.Old designation
DC04DIN EN 101301.0338St 14-03
DC04+ZEDIN EN 101521.0338St 14-03
Quality
Testing directionYield point Rp0,2
(MPa)
Tensil Strength
Rm (MPa)
Elongation
A80 (in %)
r90n90
Q≤ 210270 – 350≥ 38≥ 1,6≥ 0.180
Mechanical Properties
C
%
Mn
%
P
%
S
%
≤ 0,08≤ 0,40≤ 0,030≤ 0,030
Chemical properties

Special deep-drawing grade DC04 according to DIN EN 10130

The special deep-drawing grade DC04 is specified in accordance with the standard DIN EN 10130, which focuses on cold-rolled flat products made of soft steels for cold forming. This standard specifies the technical requirements and test methods for cold-rolled products that are important in numerous industrial applications, especially where high formability and excellent surface quality are required.

DC04 is a low-carbon steel that impresses with its exceptional cold formability. The chemical composition of DC04 is precisely balanced to ensure that the material has the desired mechanical properties. The carbon content in DC04 is typically a maximum of 0.08 %, while the manganese content is a maximum of 0.40 %. This composition supports the high formability and weldability of the steel, making it ideal for demanding forming processes.

The mechanical properties of DC04 are characterized by a low yield strength of maximum 210 MPa and a tensile strength between 270 and 350 MPa. Particularly noteworthy is the high elongation at break of at least 38%, which illustrates the excellent formability of the material. These properties make DC04 a preferred choice for the production of complex components that require high precision and surface quality, such as car body components in the automotive industry or filigree parts in the electronics industry.

The DIN EN 10130 standard also specifies the tolerances for dimensions, shape and surface finish. These tolerances are crucial to ensure consistently high product quality and to meet the requirements of end users. The surface of the cold-rolled flat products can be supplied in various qualities, from matt to high-gloss, to meet the specific requirements of different applications.

Special deep-drawing grade DC04 according to DIN EN 10152

The DIN EN 10152 standard specifies electrolytically galvanized, cold-rolled flat steel products for cold forming, including the special deep-drawing grade DC04. This standard defines the requirements for the zinc coating and the basic mechanical properties of the base material.

DC04, when electrolytically galvanized in accordance with DIN EN 10152, is given an additional corrosion protection layer of zinc. This layer protects the material from oxidative influences and significantly increases the service life of the components made from it. The zinc coating can be applied in various thicknesses, depending on the specific requirements of the application. Typical coating thicknesses range from 5 to 20 µm.

The chemical composition and mechanical properties of the base material DC04 remain unchanged even after galvanizing and meet the requirements of DIN EN 10130. DC04 therefore retains its excellent cold formability and mechanical performance.

In addition to mechanical performance, the quality of the zinc coating is of central importance. The DIN EN 10152 standard specifies the requirements for the uniformity of the coating, the adhesive strength of the zinc and the surface quality. These requirements ensure that the galvanized products offer high corrosion resistance and an aesthetically pleasing surface.

The use of DC04 in accordance with DIN EN 10152 is widespread in the automotive industry, the construction industry and in the manufacture of household appliances, where improved corrosion resistance is required in addition to high formability. Electrolytic galvanizing offers optimum protection here without impairing the excellent mechanical properties of the base material.

Comparison: Cold-rolled steel DC04 vs. DC01

DC04 and DC01 are both cold-rolled, unalloyed quality steels that are used for various industrial applications. While DC01 serves as the standard grade for general cold forming processes, DC04 is characterized by improved deep-drawing properties and higher ductility. This comparison highlights the differences between the two materials in terms of chemical composition, mechanical properties and typical applications.

Chemical composition
The chemical composition influences the formability and weldability of the steel. Both steels are made of carbon steel, but DC04 has a lower carbon content, which supports its improved cold formability. Thanks to the lower carbon and sulphur content, DC04 offers improved deep-drawing capability as less intergranular embrittlement occurs.

ElementDC01 (max. %)DC04 (max. %)
Carbon (C)0,120,08
Manganese (Mn)0,600,40
Phosphorus (P)0,0450,030
Sulphur (S)0,0450,030



Mechanical properties
The mechanical properties are decisive for the forming processes and the behavior of the steel under load. DC04 has a lower yield strength and higher elongation, which makes the material easier to form. The lower yield strength and increased minimum elongation of DC04 make this material ideal for demanding forming processes such as deep drawing.

CharacteristicsDC01DC04
Yield strength (MPa)≤ 280≤ 210
Tensile strength (MPa)270-410270-350
Elongation (at 80mm, %)≥ 28≥ 38

Areas of application
Both steels are used in many branches of industry, but they differ in terms of their optimum areas of application:

DC01
– Housing and cladding parts
– Simple formed parts
– Structural components with a low degree of deformation

DC04
– Deep-drawn components with high shape complexity
– Vehicle body parts
– Household appliances with high surface requirements

In summary, it can be said that the special deep-drawing grade DC04 offers a wide range of applications in accordance with both DIN EN 10130 and DIN EN 10152. While DIN EN 10130 focuses on high formability and surface quality, DIN EN 10152 supplements these properties with improved corrosion resistance thanks to the zinc coating. Both standards ensure that DC04 is a reliable and high-quality material for numerous industrial applications.

Delivery Forms

Coil

Thicknesses: 0.30 – 4.00 mm
Widths: up to 2,000 mm

Slit Coil

Thicknesses: 0.30 – 4.00 mm
Widths: up to 2000 mm

Sheets

Thicknesses: 0.30 – 4.00 mm
Widths: up to 2000 mm
Lengths: up to 6,000 mm

Benjamin Schmidt
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Benjamin Schmidt

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+49 173/4791333

Benjamin.Schmidt@ESB-Group.com

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